Laptop Battery Comparison
How do we compare to the original battery?
Sample Model: Sony PCGA-BP2
Our Enhancements:
- Up to 24% higher capacity for extended use
- Third protection feature for additional temperature control
- 15% additional tab width for current resistance
- 10% additional tab thickness for current resistance
- Extra insulation and isolation materials to prevent short circuits
| Battery Feature | Our Standards | Original Battery Standard |
|---|---|---|
| Capacity | Up to 5200mAh | 4000mAh |
| Cut-Off Voltage | BQ20Z70 and BQ29330 set by firmware 1st OVP at 4.30-VDC |
M37516 and 492A set by firmware 1st OVP at 4.30-VDC |
| Temperature Control | 1st Protection: Recoverable Protection
|
1st Protection: Recoverable Protection
|
| Pre-Charge Mode | Pre-Charge Voltage = 3000mV | Pre-Charge Voltage = 3000mV |
| Wire Routing & Insulation |
|
Standard Wire Routing & Insulation |
How do we compare to typical aftermarket batteries?
| Battery Component | Our Standards | Common Aftermarket Manufacturer Standards |
|---|---|---|
| Plastic Case | Poly Carbonate (PC): Acrylonitrile butadiene styrene (ABS) = 7:3 Strict modling control processes to prevent cracks and defects Case withstands drops of 120cm |
Low-grade regrind material often resulting in brittle quality and poor aesthetics |
| Li-ion Cell | 100% Grade "A" cells (Sanyo, Samsung, Moli, Panasonic) for premium capacity and reliability. | 80% of aftermarket factories use low grade or recycled cells. |
| Protection IC | Seiko S2854 for 3 or 4 series Li-ion cells. Mitsumi MM1414 for 3 or 4 series Li-Ion cells. |
IC's from recycled battery packs are commonly used. |
| MOS-FET | Vishay SI4435, SI4407 | IC's from recycled battery packs are commonly used. |
| Power Management IC |
TI BQ Series: BQ2040, BQ2050, BQ2060, BQ2083, BQ2084, BQ2085, BQ20Z90 PowerSmart: PS501 |
IC's from recycled battery packs are commonly used. |
| EEPROM | Microchip 24LC02 | Various Standards |
| Thermal Fuse | 139oC Thermal Fuse | Standard or no Thermal Fuse is common |
| PCM | Each PCM is specifically designed in house by our senior engineers. | Outsourced with minimal input on quality control. |
| Isolation Materials |
Strong, durable, 100% insulated Mylar tape to secure batteries and wires.
Heat-resistant to avoid potential short circuits caused by high temperatures
during welding & assembly.
Hard to puncture insulation tape used on metal surfaces, nickel plates and PCM. |
Non-electrical, household-type tape to secure cells and wires; offering poor insulation
characteristics and low adhesiveness. Cost reducing methods result in a greater chance for short-circuits, overheating, and leakage. |
*Data provided by our supplier Nexentechnology
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